main speficication:
Hat profile:
Omega profile: A is adjustable base on customer request
2. The Chart of Process Flow
5T hydrualic single head Uncoiler+Coil car—Feeding&Leveling—Servo feeding &hydraulic punching(7stations)&Cutting—Feeding&transportation table—Roll Forming(2 units)—Rectify—Auto stacker
Specification
| No | | Technical Specification & Remark |
| 1 | 5T hydraulic decoiler | - Steel coil width: 600 mm;
- Internal diameter of coil: variable, from 450 mm to 530 mm
- Maximum coil weight: 5000 Kg;
- Main motor power: 5.5KW
- Hydraulic power: 4kw
|
| 2 | Leveling part | - The quantity of leveler rolls must be planned according to thickness 0.6mm to 2.0mm.
- Flattened roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
- Flattened roller material: Gcr15 thermal treatment hardness 58-62 HRC.
- Diameter of flattened shaft:￠70mm, material is SAE 1045, hardening and tempering
- Power: 4kw
|
| 3 | Servo feeding& Punching&Cutting | - Feeding power by servo motor: 3KW
- Base on customer provide punching drawing, this machine need adopt seven units hydraulic punching system before roll forming.
- Hydraulic power:15kw
- Punching speed: about 60times/min.
- Cutting by same hydraulic system
- Material of blade:Cr12mov, 58-62 HRC hardness
- Tolerance of length: +/- 1.5mm for each piece end product
- After cutting the sheet will by guide rollers to transportation table
|
| 4 | Transportation table | - Maximal length: 5-7m
- Width: about 500mm which base on profile request
- Power: 3KW AC motor
- Conveyor table with roller and belt moving
|
| 5 | Main Roll Forming Machine | - Main motor power:18.5kw
- Adjust size:through electric gear motors
- Roll station: about 15 stations
- Roller material:Cr12 chrome plated surface with hardness 58-62 degree
- Shaft diameter: ￠70mm material: SAE1045 with quenching and tempering
- Drive by chain
- Cooling system is include
|
| 6 | Correction adjust system | - Function: make the end product in straight, left and right, up and down
- Adjust by hand wheel, manual
- Roller material:CR12 chrome plated surface with hardness 58-62 degree ,CNC,
- Color: blue or base on customer request
- Quantity: two main machine (one for omega and one for Hat profile)
|
| 7 | Hydraulic System | - Hydraulic power: 15kw
- Punching speed: 60times/min
- Working pressure: 20-30Mpa adjustable
- Solenoid valve: 8 groups
- Hydraulic oil: 46# hydraulic oil
- Hydraulic valve Manufacturer :Yuken
- Fan and energy tank is include
- Quantity :1
|
| 8 | Computer Control Cabinet | - Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity.
- Machine will automatically cut to length and stop when required quantity is achieved
- Length inaccuracy can be amended easily.
- PLC brand: Panasonic
- Touch screen: Siemens
- VFD:Yaskawa
|
| 9 | Stacker | - Working by air compressor
- Air compressor: provide by buyer
- Speed suitable for 0-50m/min
- Length in 6m
|
4. Warranty
- Warranty: 1 year warranty from date of shipment
- Guarantee:
1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after installation
