3 - 6mm thickness Silo Roll Forming Machine with hydraulic Decoiler
Main speficication:
| No | Specification of the material |
| 1 | Suitable Material | Galvanized steel |
| 2 | Width of the raw material | Based on the purlin sizes. |
| 3 | Thickness | 3.0-6.0mm |
Profile:
Main photo for reference
The Chart of Process Flow
De-coiler →Hydraulic press and leveling device→ Feeding→roll forming→track punching and stop cutting→transportation table→curving→end product
Specification of components
| No | | Technical Specification & Remark |
| 1 | 10T Hydraulic de-coiler | - Width of feeding: 1250mm
- Capability: 10 Ton
- Inter diameter: 470-520mm
- Maximal out diameter: 1500mm
- Working speed: 0-15m/min adjustable
- Main motor power: 7.5KW AC motor
- Hydraulic power: 5.5kw
- Speed controlled by frequency converter
- Color: blue
- Quantity: 1
|
| 2 | Hydraulic press and leveling device | - Hydraulic shovel head, hydraulic power shovel-head etc feeding steel plates.
- 4KW motor drives the uncoiling rollers to uncoiling the coils. Hydraulic control the press device and shovel table lift up and down and extend and shrink.
- It is include leveling device.
- Structure: It is welding by steel plates and profiled bar
|
| 3 | Roll forming | - Thickness range:3.0-6.0mm
- Main motor power:110kw
- Roll station:20stations
- Roller material:Gcr15 bearing material chrome plated surface with hardness 58-62 degree
- Shaft diameter: ￠160mm material: SAE1045 with quenching and tempering
- Transmission: by gear box
- Machine base frame adopt H beam welding steel
- Machine adopts wire-electrode cutting structure
- To avoid accidents, all of drive part adopt protect cover
- Color : Blue and yellow (or base on customer request)
- Quantity: 1
|
| 4 | Track Punching system | - Base on customer provide punching drawing, this machine need adopt 2 units hydraulic punching system
- Servo motor: 4.4KW
- Working pressure:25Mpa adjustable
- The punches and dollies will be CR-12, hardness HRC 58-62.
- When punch the sheet, the roll forming part will stop. The punching system will punch the sheet and go forward itself to punch all the holes on the sheet.
- After punch all the holes, the sheet will go forward to cut.
|
| 5 | Hydraulic cutting | - Cutting mode: Cut the sheet after roll forming to required length with stop
- Uses two hydraulic cylinders for operation shall include a flow regulator to achieve a uniform lowering knife.
- Cutting power by hydraulic: 30KW, share the same one to punching
- Working pressure: 25Mpa adjustable(according the final design)
- Material of blade:Cr12 with heat treatment 58-60°
- Length measuring: Automatic encoder length measuring
|
| 6 | Transmission table | - Connect from cutting to curving machine
- Transmission power:2.5kw AC motor
- Table size: length in 5m
- Drive of transmission by 1.0inch single line chain
- Transmission roller: ASTM1045 with chrome
- Color: blue or base on customer request
- Quantity: 1
|
| 7 | Curving machine | - Structure; adopt wall panel design, base frame adopt complete welding design to make sure the machine in strong
- Main motor power: 15kw, AC motor
- Roll station: 3 rollers for bending, 2 rollers for feeding
- Roller material: ASTM52100, chrome plated surface with chrome, CNC, HRC58-62 degree.
- Diameter of shaft: 120mm
- Driven by gear
- Minimum radius to work: 24 "(600 mm)
- Color: yellow and blue
|
| 8 | Hydraulic station | - Hydraulic power: 30kw
- Working pressure: 25-30Mpa adjustable
- Solenoid valve: 3 groups (1 for cutting and 2 for punching)
- Hydraulic oil: 46# hydraulic oil
- Color； Blue (or base on customer request)
|
| 9 | Control panel system | - Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
- Length inaccuracy can be amended easily.
|
Warranty
- Warranty: 1 year warranty from date of shipment
- Guarantee:
1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after installation
3:Air ticket, transportation cost, hotel, meals and 100$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.
